PLC Programming for Automating Industrial Processes using AB Rockwell Automation & Siemens


Project Summary

• Used two advanced software, Allen Bradley Rockwell Automation RX Logix 500 programming package & Siemens TIA Portal Step 7 WinCC PLC HMI package to write complex PLC programs to automate industrial processes.

• Implemented 5 IEC languages: Ladder Logic (LAD), Functional Block Diagram (FBD), Structured Controlled Language (SCL), Statement List (STL), Graphical (GRAPH)

Software & Skills

Projects list

  • Digital Control Logic for maintaining the pressure in a receiver on a compressor application.
  • Digital Filling station for a conveyor belt carrying boxes with colored labels.
  • Inventory Management using the barcode scanner for the raw materials.
  • Multipurpose Servo Application for a modular water treatment system.
  • Digital Rotameter for measuring oil flowing through a pipeline.
  • Hour meter to track the runtime of the host plant.
  • Sensor Calibration for a system measuring gases.
  • PID Substitution Logic for maintaining the vacuum inside a system in spite of a rapidly changing environment.
  • DDE Messaging for storing the current mode and function of a system.
  • Pump Protection with a flow switch and a pressure sensor using alarms and notifications.
  • PLC programming for Hydroelectric Power Plant in Siemens TIA Portal V15 with PLCSIM.